Installation of a water pressure regulator

Installation of a water pressure regulator
  • The pressure regulator should be installed on a horizontal pipeline with the membrane chamber downwards, unless otherwise specified in the project or manufacturer's instructions.
  • The pressure regulator should not be subjected to twisting, stretching or compression loads from connected pipelines.
  • The flow direction should coincide with the direction of the arrow on the regulator valve.
  • Different manufacturers provide different data, but on average when installing a pressure regulator, it is recommended to observe straight sections of 5DN before and 10DN after it.
  • Manometers should be installed before and after the regulator.
  • A mesh filter should be installed before the pressure regulator in the direction of the coolant flow.
  • The connection of the impulse tube of the pressure regulator should be made through a valve for blowing and preventive maintenance, if not prohibited by the manufacturer's instructions.
  • Some manufacturers recommend maintaining a distance of at least 5DN between the impulse sampling point and the regulating valve.
  • For the installation of the regulator on a pipeline transporting water with high temperature, an impulse cooler and a stem cooler may be required.
  • If the failure of the regulator can cause an emergency situation, a safety valve should be installed in the pressure maintenance area.

Installation of the impulse tube of the pressure regulator

Sequence for packing a threaded connection

1. Take a flax fiber string with enough threads so that its twisted diameter is approximately equal to the depth of the thread. The length of the string should provide for 1.5-2 times more windings than the number of thread turns.

2. Starting approximately 50-70 mm from the beginning of the string, slightly twist it, place it in the first thread turn, and, holding it with your hand, tightly wind a long branch of the string clockwise, placing it in each thread turn.

3. When reaching the end of the thread, continue winding with a second layer, shifting the turns to the beginning of the thread. The length of the second layer winding should be approximately equal to 2/3 of the thread length.

4. Wind the remaining end of the string (50-70 mm) similarly clockwise, from the end of the thread to its beginning.

5. Apply a layer of sealant to the winding surface.

6. Tighten the connecting elements by hand. With correct packing, the assembled element should turn 1.5-2 full rotations.

7. Continue tightening the element with a wrench or a torque wrench. In case the assembled element needs to be in a specific position, complete tightening it in the necessary position of the element.

With proper packing, during tightening, the force should not exceed the tightening torque listed below:

DN15 DN20 DN25 DN32 DN40 DN50 DN65 DN80 DN100
70 Nm 95 Nm 120 Nm 150 Nm 190 Nm 230 Nm 280 Nm 350 Nm 400 Nm

Tightening torques for flange connections

DN Nut/Bolt Torque, Nm
15 - 32 М 10 15 - 30
40 - 65 М 12 35 - 50
80 - 100 М 16 75 - 100
125 - 150 М 16 80 - 120
200 М 20 150 - 200
250 - 400 М 24 340 - 410
500 М 27 340 - 410

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